Palm kernel shell charcoal machine
Palm kernel shell charcoal machine
What is Palm Kernel Shell Charcoal Machine ?
CHENGJIN LAI continuous palm kernel shell carbonization production line is an industrial-grade solution specifically designed for the high-value utilization of waste in the palm oil industry. Through efficient pyrolysis technology, the system directly converts accumulated palm kernel shells into high-calorific-value biochar, which can serve as a high-quality industrial fuel or deep-processing raw material, generating significant additional revenue.
The core equipment advantage lies in its continuous automated operation, ensuring large-scale and high-efficiency processing, while the flue gas recirculation technology substantially reduces or even eliminates external fuel costs. The integrated system includes efficient dust removal and exhaust gas purification units, guaranteeing full compliance with environmental standards throughout the production process.
This not only completely resolves the environmental pressure caused by palm kernel shell accumulation but also transforms it from a cost burden into a sustainable profit growth point, supporting enterprises in achieving industrial upgrading from waste management to green energy production.
What is Palm Kernel Shell Charcoal ?
Palm kernel shell charcoal, also known as palm charcoal or palm kernel charcoal, is a premium renewable fuel. It is characterized by its high calorific value (5,200-5,500 kcal/kg), clean-burning properties (emits no smoke, odor, or toxins), and significant market demand. As shown in the report, its energy content substantially exceeds that of conventional biofuels. Ready to explore this opportunity? Contact us to invest in your own palm kernel shell charcoal production line.
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Palm kernel shell charcoal |
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Fixed Carbon Volatile Matter |
70%-85% |
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Ash Content |
10%-20% |
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Moisture Content |
8%-15% |
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Moisture Content |
≤ 5% |
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Carbon (C) |
75%~85% |
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Hydrogen (H) |
2%~3% |
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Oxygen (O) |
5~10% |
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Lower Heating Value (LHV) |
5,800 - 7,000 kcal/kg |
The Process of Making Palm Kernel Shell Charcoal
01 Raw Material Pretreatment: Before feeding the palm kernel shells into the reactor, they need to be prepared properly:
02 Drying: Dry the shells with the dryer to keep their moisture content below 15%.
03 Crusher: If the shells are too large, they may need to be crushed or shredded into smaller pieces (5-20mm) for uniform processing.
04 Palm Kernel Shells Pyrolysis/Carbonization: The machine will then begin the pyrolysis process. During this stage, the palm kernel shells release volatile gases, leaving behind solid carbon (biochar). The temperature in the reactor are crucial for achieving the desired quality of biochar.Medium-temperature zone: In the inner cylinder of reactor, biomass materials undergo secondary drying and semi-carbonization.High-temperature zone: Then the screw pushes them to drop into the outer cylinder of reactor for complete pyrolysis, producing biochar.
05 Biogas Recovery: As the shells undergo pyrolysis, biogas are purified the impurities so that it can be used as combustible gas to provide energy for the palm kernel shell charcoal machine.
06 Palm Shell Charcoal Collection: After the pyrolysis process, the water-cooling system ensures that the biochar is safely cooled to room temperature, preventing combustion upon exposure to air. The screw pushes biochar into the intended collection location.
Application Fields of Palm Kernel Shell Charcoal
The palm kernel shell charcoal is widely applied in agricultural, pharmaceutical, animal husbandry, civilian, and other industries. Come on to start your investment of palm kernel shell charcoal making machine!
1. Reduce Agricultural Waste Pollution
The palm oil industry generates substantial palm kernel shells as by-products, which are often disposed of through stockpiling or open burning—practices that contribute significantly to soil degradation and airborne pollution. By converting these low-value residues into useful resources via pyrolysis, we effectively mitigate their environmental impact and support cleaner land and air.
2. Cut Carbon Emissions for Sustainability
Palm kernel shell charcoal offers a viable alternative to fossil fuels such as coal and oil. Its adoption helps reduce reliance on carbon-intensive energy sources, thereby lowering overall carbon emissions. This shift not only addresses climate concerns but also promotes the broader adoption of sustainable energy practices.
3. Drive Circular Economy and Green Industry
Transforming agricultural waste into valuable products like biochar embodies the principles of a circular economy. Furthermore, palm kernel shell carbonization projects stimulate local job creation and extend bio-value chains, paving the way for greener, more resilient regional economies built on sustainable industrial models.
Global Cases of Palm Shell Charcoal Machine
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